Homemade Seitan Deli Meat Slices

A peppercorn and sun dried tomato homemade seitan deli meat, perfect for making thin slices for sandwiches and cheese plates, or can be chopped or shredded and cooked for any recipe!

homemade seitan deli meat slices and wedges on a cheese board with crackers, vegan cheeses, mustard, olives, and arugula for garnish

This homemade seitan deli meat is so tasty and tender. It's infused with sun dried tomatoes and peppercorn, with hints of rosemary for a delicious savory flavor and peppery finish.

Seitan is a wonderful source of protein and this vegan "deli meat" is no different. Just a little goes a long way in filling you up and keeping you satiated!

Homemade seitan is inexpensive, surprisingly easy to make, and adaptable to your own tastes. It just takes a bit of time and some patience, it's not a last minute recipe. But it makes about 3x the amount as a store bought package of vegan deli meat slices and the recipe can be doubled, or extra can be frozen as needed.

homemade seitan deli meat slices, thinly sliced from the loaf

What is seitan?

So at this point, if you've never encountered seitan (also sometimes called wheat gluten) or just not known what it is, let me tell you! It's a vegan protein that's often fashioned as a meat substitute, but has been around for centuries and used in Buddhist cuisine in ancient China and Japan.

Seitan can be prepared for a myriad of different recipes. Fry it, use it in soups, on pizza, in pasta sauces, stir fries, sandwiches, and more. It soaks up flavor beautifully, has a great chewy texture, and is just generally a really cool and versatile vegan protein.

Quite simply, it is made from the protein of the wheat grain (gluten). Early seitan was made by washing the starches from a simple flour + water dough and then cooking chewy protein left behind.

homemade seitan deli meat slices on a cheese board with crackers, vegan cheeses, mustard, olives, and arugula for garnish

These days life is a lot easier because you can purchase the isolated wheat protein, called wheat gluten or vital wheat gluten. And you can use vital wheat gluten to make seitan as simply as just adding water and cooking.

Of course, if you're just using vital wheat gluten and water, it won't taste great! Instead we add spices for flavor and can adapt the texture as desired by adding oil and/or beans, tofu, cutting the gluten with some chickpea flour, or even added starch.

pouring the liquid mixture to the dry for making seitan

To cook seitan there are a bunch of methods. You can simmer it, and this is typically done in a flavorful broth so that the seitan can absorb some of that flavor. You can also steam it, which is a really fool proof method and results in a great final texture in my opinion. And lastly you can bake it.

There are additional methods to cook seitan that stem from those 3 main methods: such as baking it in a flavorful broth, or a stove top combo fry/steam or simmer method.

Mixing in the wet and dry ingredients with a wooden spoon

Making the homemade seitan deli meat:

The method for this seitan deli meat is straightforward and easy. We create a wet mixture and dry, add the wet to the dry and bring it together, kneading for just a couple of minutes. Then tightly wrap up seitan dough and steam it to cook. Once steamed, transfer to the oven where it will take on a denser texture (perfect for those thin 'deli meat' slices) and develop a chewy skin.

For the wet mixture we have a somewhat unusual addition of tofu. Tofu changes the texture of seitan to something I really enjoy. It keeps it softer and juicier, and it's perfect for the seitan deli meat. Choose a spongey (versus silken) tofu of the firm variety. If extra firm is all you can find go ahead and use that, but avoid anything that tips into the realm of super firm.

The just mixed seitan dough, before keading

With tofu we add sun dried tomatoes, these add some delicious tomatoey undertones to the seitan and help give it that Italian-leaning savory flavor. I used soft and pliable dry-packed sun dried tomatoes, but oil packed would work as well. If your sun dried tomatoes are dried out, soak them in hot water for a bit to soften them. Also, if you're using a high speed blender you can pop them in whole but otherwise you might want to chop a bit to help your blender out.

A bit of oil tenderizes the seitan and use vegetable broth instead of water to infuse the seitan loaf with flavor. Lemon juice brightens the flavor and the acidity helps keep the seitan from tasting too bready.

seitan dough sitting on prepared parchment paper lined aluminum foil. The seitan dough has been kneaded and shaped into a log.

Seitan dough wrapped in the parchement paper and ready to be wrapped in the foil

Add soy sauce and garlic, a sprinkling of salt and a generous amount of black pepper. For spices add onion powder and dried rosemary. Add all of these ingredients to a blender and blend until smooth, though a few small pieces of sun dried tomato here and there are fine, and will just show up as texture in the final seitan loaf.

Whisk together the dry ingredeints: vital wheat gluten, chickpea flour (besan), and corn starch. Add the wet to the dry and knead to form a soft and stringy dough. The stringiness is the gluten developing.

This dough gets formed into a short and fat log shape and wrapped tightly in parchment paper and foil to seal up and cook.

Seitan should be fully cooled before using, as it gets firmer as it cools and will be easier to slice as well as have a better texture.

seitan loaf wrapped in foil and ready to steam then bake

How to use the vegan deli meats:

Well, you can use them any way you might have used the non-vegan stuff. Sandwiches come to mind of course, but so do cheese plates! These are so good sliced up and eaten with a dab of cashew cheese and some spicy dijon mustard on a cracker.

You can also chop up the seitan into a different shape, as seen in the cheese plate here I cut half sized logs (see recipe notes for directions on how to make 2 smaller seitan loaves) of the seitan into wedges.

homemade seitan deli meat slices, thinly sliced from the loaf

Fry them up, bread them, bake them, add them to soups--whatever you want really! The seitan doesn't need further cooking, so any additional frying or simmering is fully optional and should be done based on the recipe.

I imagine this seitan would be delicious in my vegan baked ziti recipe, or dipped into my vegan cheese fondue. I also would love it on this kale, roasted tomato, and seitan white pizza!

close up of the peppercorn and sun dried tomato homemade seitan deli meat cut into slices and wedges on a vegan cheese board


If you make this peppercorn and sun dried tomato homemade seitan deli meat, leave a comment below and rate the recipe on the recipe card. And please share your photos with me on Instagram, tag @thecuriouschickpea and #thecuriouschickpea, I would love to see and hear how you use it!

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homemade seitan deli meat slices and wedges on a cheese board with crackers, vegan cheeses, mustard, olives, and arugula for garnish

Homemade Seitan Deli Meat Slices

Yield: 2 lbs
Prep Time: 10 minutes
Cook Time: 1 hour 45 minutes
Total Time: 1 hour 55 minutes

A peppercorn and sun dried tomato homemade seitan deli meat, perfect for making thin slices for sandwiches and cheese plates, or can be chopped or shredded and cooked for any recipe!

4.6 Stars (54 Reviews)

Ingredients

  • ½ block (~7oz/200g) firm tofu
  • ½ cup (40g) sun dried tomatoes, coarsely chopped if not using a high speed blender
  • 1 ½ cups (355g) vegetable broth (chick'n style if available)
  • 2 tablespoon (21g) oil
  • 2 tablespoon (30g) lemon juice
  • 1 tablespoon (15g) soy sauce
  • 2 garlic cloves, peeled
  • 1 ½ teaspoon onion powder
  • 1 teaspoon freshly ground black pepper
  • ¾ teaspoon salt
  • ½ teaspoon dried rosemary
  • 2 cups (275g) vital wheat gluten
  • ¼ cup (25g) chickpea flour
  • 2 tablespoon (18g) corn starch

Instructions

  1. Set up a large steamer pot on the stove and bring water to a boil, turning down the heat to maintain a steamy simmer.
  2. To a blender add tofu, sun dried tomatoes, vegetable broth, oil, lemon juice, soy sauce, garlic cloves, onion powder, black pepper, salt, and rosemary. Blend until fairy smooth, small bits of sun dried tomato are ok.
  3. In a mixing bowl whisk together the vital wheat gluten, chickpea flour, and corn starch. Pour the wet ingredients into the dry and stir to bring together with a wooden spoon. Then knead by hand for 1-3 minutes to thoroughly mix together and slightly develop the gluten.
  4. Prepare a large piece of foil, about 10" long. Place a piece of parchment paper, about 6" long in the center of the foil (see photos in post). Place the seitan dough about ⅓ of the way up from the edge of the parchment paper and form into about a 6" log. Wrap the parchment paper around the seitan, then place it towards the bottom of the foil and wrap the foil around it and twist the ends like a candy wrapper to tightly seal the foil package.
  5. Place in the steamer basket and let steam for 1 hour. In the last 15 minutes, preheat the oven to 350 ºF. After an hour of steaming, transfer the seitan loaf (still in the foil) to a baking tray and bake for 45 minutes. Remove from oven and let cool completely, unsealing the foil to speed the process once it's cool enough to touch.
  6. Once room temperature, seal in a container or plastic bag and store in the fridge, it will continue to firm up over the next several hours. Thinly slice, chop, shred, or prepare however you like. For longer storage it keeps well in the freezer, but remove foil before freezing.

Notes

You can make two smaller loaves of seitan instead of one large one, just divide the dough in half, and shape it into two rolls in two pieces of parchment/foil, keeping them about 5-6" long, and follow the same directions for cooking.

You can skip the baking step and increase the steaming time to 1 hour and 15 minutes to cook, but baking after steaming gives it the chewy outside skin around the seitan loaf and creates a slightly denser texture to the seitan.

Recipe method adapted from Vegan Dad.

Nutrition Information:
Yield: 12 Serving Size: 1
Amount Per Serving: Calories: 198Total Fat: 4gSodium: 318mgCarbohydrates: 10gFiber: 1gSugar: 1gProtein: 31g

Did you make this recipe?

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32 Comments

    1. Hi Shilpa, I would substitute beans for the tofu if they’re ok for you. Ideally mild beans like pinto or white beans. If you can’t weigh it I would try using about 1/2 cup of beans.

  1. This looks divine but unfortunately my digestive system + seitan just do not get along. I can eat bread, cookies, and other carb/gluten-y food stuffs just fine though. I don't know what it is about seitan that my body just does not like.

    1. Hi Jo, it should last about a week in the fridge, and yes you can definitely freeze it for longer storage—wrap it in plastic then put in a freezer safe bag or Tupperware to prevent freezer burn— and let defrost fully before use.

  2. So want to make this with the stromboli! Do you think it would be possible to steam it in the instant pot to speed up the time?

    1. Hi Shannon, I would expect so but do not own an insta pot or pressure cooker so can’t speak to specifics. If you have experience steaming seitan in instapots then follow those general guidelines, keeping in mind the larger size of this seitan loaf! If you do try it please let me know how it turns out!

    2. So I placed my foil packet in the instant pot and cooked on high for 35 minutes instead of steaming. Turned out great! Although maybe a little more dense than what I see in your photos. Will have to try it on the stove again sometime to compare.

  3. Hi!!!
    If i’ m adding liquid flavors (within the 1 1/2 cups of vegetable broth) can I skip the sundried tomatoes or would that change the final texture?

    Thank you for your recipes!!!

    1. The chickpea flour is really to change the texture so you can miss it out, or just up the amount of tofu.

    2. Hi Meya, like Dean said, you can leave it out (add 1/4 cup extra wheat gluten to make up for it). Chickpea flour helps tenderize the seitan so it has a nicer texture, but is not strictly necessary to make seitan!

  4. I made this earlier in the week. So very good! And not hard to make! I love that everything is blended together - makes it very simple. I didn’t have the parchment paper, but it didn’t seem to matter - just rolled it in two layers of aluminum foil. It is a bit of waiting around for it to cook and cool, but the actual hands-on time was pretty minimal.

    I think next time, I may try some different flavor add-ins. I like the idea of some liquid smoke, and something sweet on the outside to make it ham-like. If you have any other ideas, please share!

    Off to try to use it in a Cuban sandwich for lunch (grilled sandwich with these slices, some Chao cheese, pickles and mustard!).

  5. We made this as written, using a combination of roasted garlic and seasoned vegetable Better Than Bouillon to make the broth. I really like the idea of wrapping the loaf to keep it dense. We put it in the Trager to bake, opening the foil to smoke it about five minutes at the end. We made sandwiches with it, and thought the taste was reminiscent of meatloaf. It made wonderful sandwiches! We have tried different vegan sliced sandwich "meat" and found then to be inedible, so we are thrilled to have something we really like! We are looking forward to experimenting with the seasonings, and thank you for sharing this!

  6. Delicious! I added 1 tsp liquid smoke and 1/2 tsp MSG (Ac'cent) to up the "meatiness" a little bit, but I don't think it really needed it.

    I like Tofurky slices but they're so expensive; I feel like I have to make a really wimpy sandwich to keep from wasting money. This is a lot cheaper, plus it was a fun way to spend my lunch break during COVID-19 quarantine.

    I can verify Shannon's account that 35 min in the Instant Pot (plus the oven bake as written) works out great. It just barely fit in my 6 qt. cooker. Put the loaf on top of the steamer rack and don't forget to add at least 2 cups water to the bottom!

    1. Hi Stephen, thanks for reporting back about the Instant Pot directions! Glad you enjoyed the seitan deli roast! 🙂

    2. @Renee, Use the pressure cooker mode on high (on the instant pot) and you can naturally release for 15 minutes before releasing fully.

  7. Amazing! I added chili flakes and I used smoked tofu....Really Great taste with “Pizza al Testo”

    1. Hi Dana, unfortunately you cannot sub the wheat gluten in this recipe as seitan is made from gluten and nothing else has those same properties.

  8. Hi there. I'm eager to try this but wanted to ask a question. I just made the original recipe from Vegan Dad (didn't realize yours was a modification of his) and the loaf looked amazing when I took it out of the oven: full, round, and very loaf-like. I opened the foil to let it cool, then walked away for about 10 minutes, and when I came back the loaf had deflated into a wrinkly mound. It's still edible but I won't get the nice round slices I was hoping for. Before I try again with your version, is there something I should do differently to ensure my loaf stays intact?

    1. Hi Rebekka, I've never had any issues with this deflating and haven't heard that from anyone else who has made it. While I was inspired by Vegan Dad's method, I haven't actually made his version so can't speak to what happened there. Seitan can get a bit puffy during cooking, which is why we wrap it in foil to keep it from over expanding. That's the only idea I have where something may have gone wrong, if it expanded then collapsed. I hope that my recipe comes out for you if you give it a try!

  9. I made this and it was GREAT!! I didn't have enough sun dried tomatoes so that flavor didn't come through as I would have liked but it was still delicious. I am excited to make another loaf with the full amount since I love sun dried tomatoes. I am making a version today with mushrooms and balsamic vinegar (like Field Roast version.) I know I will be making many versions of this recipe! lol It is easy to make and to me tastes better than the store-bought versions. Thank you so much for posting this recipe!! I am excited to check out your other recipes.

  10. Added a smidgen of liquid smoke. It was super delicious and not at all expensive or difficult. I look forward to freezing and slicing deli style.

  11. This is a really good Seitan recipe! Thank you for sharing it! The flavor and texture are great! I marinated some slices for Reuben sandwiches, and crumbled some up to use as a filling for stuffed shells. Even without the marinade and extra spices I used in the shells, the seitan is really great as is! I'll be saving this recipe for sure.

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